If the layers are not exposed, begin by punching a hole. It is important to move into the material deep enough to engage fresh steel. Use the Adjustable Wrench to unscrew the Pump Check Valve Nut from the cylinder. Attach one end of the green Oxygen Hose to the Oxygen Flashback Arrestor on the Torch and the other end to the Regulator. Ready 2 is a safe way to store and transport the Petrogen System when use is intermittent. Use a Flat Head Screwdriver to remove the Lever Screw (Part #1404) from the Lever and center body of the Torch. When faced with difficult cutting scenarios, consider how the burning steel can be used to ignite layers beneath it. Running fresh fuel through the system helps to clean out any oily deposits that may have developed during storage from past fuels. All checks for deposit and balances due shall be payable to the order of Thompson Auctioneers, Inc. 5. Free shipping on many items | Browse your favorite brands | affordable prices. The Regulator may remain attached at all times including during transport. Again. Packing Nut maintenance should be performed regularly between uses or if valve leaking/weeping is observed. 2 talking about this. Perform Tip maintenance when preheating performance and/or cut cleanliness has been noticeably reduced. The best indicator that the cut is not completely penetrating the steel is when the sparks move sideways rather than straight from the bottom of the cut. Remove the damaged Wick and replace it with the provided spare from the Spare Parts Kit. Fill the Fuel Tank directly from a fuel pump OR from an approved fuel container. DO NOT OVERTIGHTEN. We would like you to love our products, however if for some reason you do not. Tightening the Tip Nut will complete the Mixer seating process. Generally fuel will remain effective for 2-3 months when stored in the system. Used to clear debris from the high pressure oxygen center hole, as shown in figure 32. Fuel stored in the Liquid Fuel Tank and/or fuel hose longer than three months, without a stabilizer will become stale and may reduce performance. NOTE: When cutting layers, it is generally necessary to increase one tip size over the cutting chart recommendation for the solid equivalent of the cut thickness. To learn more refer to VDOT. Condition: Used. We also provide training for the Petrogen Cutting Torch… Located on the Fuel Tank, the Pump Assembly is comprised of two assemblies: the Pump Cylinder Assembly and the Pump Shaft Assembly. Clean the high pressure oxygen center hole to improve cut edge quality. The movement of the torch head will create a small trench which molten material and expanding gases will follow. The Shut-Off Valve should remain completely open during operation. It is important to fill your Fuel Tank to the specified level. PCS/SAR systems include Oxygen Valve protection. When the Fuel Tank pressure reaches 10 psi, re-pressurize the Fuel Tank to 20 psi. All Petrogen pressure vessels are fitted with an automatic pressure relief valve inside the Filler Cap. Ready 3 is the appropriate way to store the Petrogen System for prolonged periods. Install the spare High Pressure Oxygen Valve found in the spare parts kit. Petrogen Complete Oxy-Gasoline Steel Cutting Torch System — Model# 100 Find Similar Items . Box 75610, Colorado Springs, CO 80970. A cost of about $8.00. Snug both fittings with an adjustable wrench (All Oxygen fittings have a standard right hand thread and cannot be confused with fuel fittings which have a left hand thread). The pinpoint flame is perfect for heat shrinking and terminating as well as general heating applications. Use the same techniques described in layer cutting. Discharge the tank pressure by opening the Filler Cap until the sound of escaping air can no longer be heard. Related Items. Cole-Parmer Master Appliance MT-51B Microtorch with Butane Fuel . Push the Pump Handle to the bottom of the Pump Cylinder and screw the Pump Shaft Screw Cap back to the Pump Cylinder. Take the following action. For GSA pricing details, please contact us by phone, email, or fax. Hold the Torch above the Fuel Tank and oscillate/agitate the Fuel Hose to speed the movement of the fuel through the Fuel Hose and help eliminate air bubbles. Petrogen Cutting Torch Oxy/gas. Keep the torch perpendicular to the face of the steel while cutting (Fig. Petrogen torches are built to last for decades and are guaranteed for 25 years. Begin with the lower pressure indicated and increase the pressure if necessary. If this happens, fuel will not leave the tank and cutting will not be possible. Ready 1 should be used when cutting operations must be initiated in the shortest amount of time. Fuel Control Packing Nut - located under the Fuel Control Knob (Torch). We Also Recommend . Petrogen also offers Mobile Training Teams (MTT). Ten minutes before your scheduled time a Petrogen trainer will call to confirm your spot, and ask you to visit this page to access the below live feed (requires high speed Internet). Located under the High Pressure Oxygen Trigger, The High Pressure Oxygen Valve regulates the flow of high pressure oxygen through the torch. Be prepared for a small amount of fuel (approximately 1-2 Tbsp) to come out of the torch tip while the air is purging. Following the initial tightening of the Tip Nut to seat the mixer, loosen and re-tighten the Tip Nut to ensure the Tip is properly seated into the Torch Head. GENERAL SERVICES ADMINISTRATION. The Petrogen PCS (Part 6000) is a completely self-contained cutting system. Used to remove deposits from the slot inside of the tip shell. Attach the Oxygen Flashback Arrestor (found in the Standard Spare Parts Kit) to the Torch’s Oxygen Hose Connector (labeled OXY). Doing so will lead to premature wear of the Torch Head. Prolonged storage of fuel in the Fuel Tank or Torch will not damage the equipment. If pressure will not build in the Liquid Fuel Tank, check that the Filler Cap Gasket is in tact. NOTE: Avoid pressing the High Pressure Oxygen Trigger when performing the test as this may blow fuel into the face of the operator. Pricing & Availability; 2. After ignition, rest the Tip directly on the steel at a 45 degree angle for 5 to 10 seconds. It eliminates many of the oxygen parts that users will already have form previous system/s and adds only essential Petrogen components. Inspect the High Pressure Oxygen Valve hole in the Torch Centerbody to ensure it is free of debris. This step is necessary to allow air in the fuel line to escape. We have expertise in Front End Engineering, Technical Design Reviews and various types of studies like debottlenecking/ revamping which enable our clients to fully realise value of their assets. (NEVER STORE ANY OXY/FUEL SYSTEM IN AN AIRTIGHT CONTAINER OR COMPARTMENT. For GSA pricing details, please contact us by phone, email, or fax. Remove the Fuel Hose and clean the threads and mating surface, If fuel is leaking past the Pump Cylinder Check Valve, the first indication will be the pump handle raising by itself, Release the Fuel Tank pressure by unscrewing the Filler Cap until air begins to ecape, Remove the Oxygen Hose and clean the threads and mating surfaces, Use a plastic brush to clean the threads of the Regulator Valve Connector and the threads of the Oxygen Bottle Valve, Carefully ispect the components for debris before reassembling, Use smooth, complete strokes when pumping, Make sure the Filler Cap Gasket is in place, Inspect the seating surfaces of the Tip and replace the Tip if necessary, Perform this test with the Oxygen Bottle Valve open and the Oxygen Hose pressurized. When lighting the Torch, strike the sparker directly at the tip. If you think you may like to return your Petrogen system before the end of 30 days, use it lightly to avoid extra charges. Slide Tip Nut over chosen Tip. Using an adjustable wrench, loosen the Tip Nut by turning it counterclockwise. Inspect the regulator inlet and oxygen bottle valve port for debris. Place Tip’s seating surface into Torch Head. SAR Torch MK2 System #6070. Performing clean, fast cuts requires practice. Slide the High Pressure Oxygen Valve Internal O-ring Installation Tool (Part #4017) provided in the Standard Parts Kit (Part #4002), over the High Pressure Oxygen Valve Stem (A.). Essentially any flammable liquid can be used to cut and heat steel. Close the Oxygen Bottle Valve at the source bottle. Price: US $400.00. A wide variety of petrogen torch options are available to you, such as usage, lighting period (h), and certification. Failure to use a proper hole punching technique may result in overheating the head of the torch or melting the Tip. Don’t push the torch forward as this will direct the material toward the operator. If the Leather Pump Cup is dry to the touch, lubricate it with a medium viscosity oil. Fuels suitable for use include gasoline of any grade, white gas, camping fuel, and stabilized (tool or small engine) fuels. Install the transport safety cap onto the oxygen bottle and secure the bottle in an approved storage area. * A cleaner Tip will produce a cleaner cut. The full purchase price on all lots sold to the same buyer must be paid within the time specified and prior to the removal of any goods. Replacement Parts Available. Place one edge of the Leather Pump Cup into the Pump Cylinder. Repeat this until no fuel drains from the hose into the tank. Remove the Tip and Mixer from the head of the Torch. If you believe the valve has been tampered with, return the Filler Cap assembly to Petrogen for re-calibration. Do not overtighten the Tip Nut. Contact Petrogen Customer Support for more details. We recommend one trainer per four students. 20). Use the Adjustable Wrench to remove the Pump Shaft Nut located under the Leather Pump Cup. Int'l. Item# 1640894 Quick Info. This path is called the Cut Line. First contact us at torch@petrogen.com or at 1-877-88-TORCH (877-888-6724) to schedule a spot between Monday - Friday, 9 a.m. - 4 p.m. (Mountain time). The above storage procedures are recommendations and may be modified to fit established SOP’s. Using the Fuel Control Knob, adjust the flame so that the preheat jets slightly oscillate. There will be no sound through the feed. Make two complete wraps of the Pump Cylinder threads with new Teflon tape. Petrogen - International Petrogen Dealers torch@petrogen.com | 1-877-888-6724 | 719-596-1175 | Fax: 719-596-4721 | P.O. (This will protect the oxygen system from fuel contamination during the test.). Reinstall the Pump Shaft as described in “PUMP SHAFT INSTALLATION”. GSA pricing is available to GSA Authorized Purchasers. Switching to Petrogen from another oxy-fuel system has multiple financial perks. Training classes range from basic cutting to advanced technical breaching. Check to ensure the Oxygen Flashback Arrestor is assembled to the torch should it have been removed for storage. 37 A), and push it into position by hand. This may require a Filler Cap with a higher activation setting. Use the Adjustable Wrench to remove the Lever Nut (Part #1403) from the Lever Assembly (Part #1401). Take the following actions: NOTE: A common operator mistake is holding the Tip in the middle of the kerf (the gap were steel was removed), and depressing the High Pressure Oxygen Trigger in an attempt to burn or dislodge metal or slag which is holding the cut together. Remove the Tip Nut and Tip from the head of the torch, being careful not to drop the tip core. One is conserving fuel charges. Box 75610, Colorado Springs, CO 80970 GSA pricing is available to GSA Authorized Purchasers. The Petrogen system requires very little day-to-day maintenance when operated properly. Using incorrect oxygen pressure will greatly affect performance and consumption though it will not create a hazard. Any time this is observed, evaluate the area and do what is necessary to fix any problem. Fuel stabilizing additives may be used to extend fuel life. If little resistance is felt while pumping the Liquid Fuel Tank you may need to oil or replace the Leather Pump Cup located on the Pump Shaft. Pull the pump shaft out from the cylinder. Remove the torch from the fuel line and allow both to fully air dry. Replace the Check Valve Seal with the spare located in the Spare Parts Kit (Part #4002). Replace the Filler Cap and secure it snugly by hand. Complete Package #100. Keep both valves open until fuel no longer exits the tip. The Bushing and Internal O-ring will remain inside the High Pressure Oxygen Valve Body until gently pushed out. Lubricate and/or replace the Leather Pump Cup. Petrogen Cutting Torch cutting through 180mm thick plate steel. Petrogen offers a 30-day money back guarantee on our products. The Nut and Spring will then be released from the assembly. Slide the Jackscrew (Part #4016), which can be found in the Tool Kit, into the center hole of the Mixer and turn it clockwise. Details about Petrogen Cutting Torch Oxy/gas. Items not returned or missing will be charged at full retail price. The Leader in Liquid Fuel Cutting Torch Technology The Core Package provides operators with the most cost effective way of switching operations over to Petrogen. Otherwise, orders placed online will be processed as "Open Market Pricing". Core System Package #200. The gauge on the left indicates the amount of pressure being delivered to the Torch. Perform valve maintenance if the torch exhibits the following behavior. ), (*Never use liquids or abrasives to clean this connection), Tighten the compression fitting below the Fuel Control Knob, Tighten packing nut under the Pre-Heat Valve Knob. Striking sparks too far away will slow or even prevent ignition. During the last cut the pressure in the fuel line will be relieved, reducing spillage during disassembly.Perform the steps listed in “Regular Use Shutdown”. Federal Supply Service . Sign in to check out Check out as guest . Unscrew the fuel tank filler cap until the sound of escaping air can be heard. Pressurize the tank and then perform a leak test using soapy water. Get the best deals on Propane Cutting Torch Tips when you shop the largest online selection at eBay.com. This added back and forth “V” motion is useful in situations when there is a significant buildup of debris between layers or there is difficulty achieving penetration through all layers. Generally 1/4 inch is sufficient. See below flame illustrations or flame adjustment card for visual reference. Once the pressure has been completely relieved, remove the cap completely. If desired, knob tension can be adjusted by increasing the tightness of the packing nuts. Contact us at torch@petrogen.com or 719-596-1175. Call in or use the live chat to comunicate. Once the top-most layer becomes molten, depress the High Pressure Oxygen Trigger smoothly and fully, allowing the heat generated from the top layers to ignite the bottom layers before moving deeper into the cut. If fuel is allowed to enter the Oxygen Hose, a flashback may occur. Pay extra attention at the beginning of the cut to ensure that the flame has completely penetrated the material before proceeding. Clean the threads of the Pump Cylinder and Fuel Tank making sure that no PTFE tape or dirt remains. Clean the preheat flutes to produce a more consistent preheat flame. Petrogen's liquid fuel cutting torch products are designed and engineered strictly for use with liquid fuels. The standard 2 quart Fuel Tank should require between 15 to 25 plunges to reach 20 psi. If the quality of the fuel has degraded to a point where performance is adversely affected, replace the fuel in the tank and lines. NOTE: These three fittings should be checked: WARNING: Any debris between the regulator and oxygen valve can create combustion inside the regulator which may violently exit through the regulator gauges. Free shipping on many items | Browse your favorite brands | affordable prices. Short video on the Petrogen Torch. Perform Pump Assembly maintenance if the following behaviors are observed. Tip size selection, gas pressure, O2 pressure, and lighting. High Pressure Oxygen Trigger - Purge by fully depressing for 3 to 5 seconds. Otherwise, orders placed online will be processed as "Open Market Pricing Its function is to mix oxygen and liquid fuel to supply the pre-heat flame. At the conclusion of our trainings we do invite feed back that we may use to improve the experience for future participants. (see below). Keep turning the Jack Screw until the Mixer is pulled from it’s position in the head. Adding to your cart. Preheat the cut line and down the side of the material where the cut will be initiated before beginning the cut. Place the Pump Cylinder back into the Fuel Tank, and tighten it with the Adjustable Wrench. It is best practice to pressurize the oxygen line before the fuel line. Begin a new cut with the intention of cutting around the snag at the bottom. P: 719-596-1175 | E: torch@petrogen.com . FLAMMABLE FUMES MAY COLLECT AND EXPLODE. torch@petrogen.com | 1-877-888-6724 | 719-596-1175 | Fax: 719-596-4721 | P.O. Watch the material as it leaves the bottom of the cut. Splay the Leather Pump Cup open to increase the tension against the wall of the Pump Cylinder ( this will increase efficiency while pumping). Hobart Light/Medium-Duty Heating Tip — Oxyacetylene/Propane, #6 Rosebud (MFA), Model# 770169 Replace the Lock Washer and Pump Shaft Nut, tightening the nut until it is snug. The Petrogen Liquid Fuel Torch comes in a variety of different lengths and head angles. PetroGEN is a UK-based engineering consultancy, in its start-up phase, to Oil and Gas, Petrochemicals and Carbon Capture and Storage Industry, offering its services on a global basis. NOTE: Place one drop of thread lock on the threads of the Lever Nut. Remove the oxygen regulator from the oxygen bottle. In the event that the steel does not fully separate after the cut is complete, you may need to go back and retrace a portion of the cut. 3,69500 - 4,77000. This will ensure the fastest activation of the Fast Flow Check Valve. Refer to the American Welding Society Safety in Welding, Cutting and Allied Processes (ANSI Z49.1:2012) publication and local regulations for detailed storage and transportation guidelines. Identify and mark the cut line with soap stone or chalk. If there is pressure in the Fuel Tank, open the cap slowly until you hear the pressure venting through the machined groove in the cap body. Tapping the metal may help to identify the snag. We also provide training for the Petrogen Cutting Torch. The Mixer is located inside the Torch Head. To reset the valve, close the Fuel Valve on the tank fully, and tap the top of the knob. Be careful not to drop the tip core when removing the tip. This will video will show you how to properly light and adjust your Petrogen torch. Once the O-Ring is in place simply remove the High Pressure Oxygen Valve Stem from the tool (C.). Petrogen manufactures cutting torch systems which use everyday liquid fuels like gasoline, diesel, and kerosene. Once the top-most surface becomes molten, depress the High Pressure Oxygen Trigger. * The above safety checks are recommended practice when preexisting policies have not been set. See All . Hover over the feed for play/pause and full screen options. Petrogen Return Policy. Place the Spring, Retainer and Seal back into the Nut. Note that there may be uncut layers at the start of the cut when using this technique. Fuel Valve Packing Nut- located under the Fuel Valve on the Liquid Fuel Tank. The tool allows the replacement O-ring to be rolled into position on the High Pressure Oxygen Valve Stem (B.). This technique will increase the heat significantly, allowing for deeper penetration. Additionally, the liquid fuel rapidly increases in volume as it expands into a gas, creating a greater oxy/fuel velocity as it leaves the Tip, ultimately driving more BTUs into the steel. The nine drills in the set correspond to the nine Tip sizes. This directs all of the energy of the preheat flame and high pressure oxygen jet directly into the steel, maximizing cutting efficiency and controlling hot material as it exits the cut. 5,395 likes. If the only fuel available is old or fouled the system can still be operated without damage. For GSA pricing details, please contact us by phone, email, or fax. $35 for 12 months with PayPal Creditopens a installment calculator layer* $35 for 12 months. Opening the Shut-Off Valve too quickly will activate the Fast Flow Check Valve, stopping fuel flow. COMPLETE SYSTEM. Custom classes are currently available by appointment, so don't hesitate to contact us. The Heavy Duty Igniter (Part #8011) includes both a Handle and Flint. When this technique is performed properly, little or no popping will occur and the tip will be protected from overheating because the heat is directed away. Overheating can reduce the learning curve of the system helps to clean out any oily that. 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